With its high efficiency, stability and flexible performance advantages, Roller Pelletizer has become the advantageous equipment for particle molding process in many industries. Its core working principle through the relative extrusion of double rollers, the powdery material is directly pressed into dense columnar particles, without the need for pre-pelletizing or adding binder, significantly simplifying the production process. This model has the characteristics of uniform particle density and controllable strength, and the roller spacing and pressure can be precisely adjusted according to the characteristics of the material to ensure that the finished product particle size meets the standard requirements of 2-10mm.
fertilizer granule making machine Working Principle
Extrusion molding: the material enters between the two rollers through the inlet, and is extruded into dense and hard flakes (cakes) under high pressure.
Crushing and pelletizing: the flake material is crushed and screened to form granules, the strength of the granules is formed by the intermolecular force of the material, and no binder is needed.
Double roller granulatorTechnical characteristics
Normal temperature granulation:
No drying process, directly pressed into granules at room temperature, reducing energy consumption.
Avoid high temperature damage to heat-sensitive materials (such as bio-fertilizer, pharmaceutical raw materials).
High granulation rate:
High granule strength and significant increase in specific gravity, superior to other granulation methods.
Suitable for scenarios where the specific gravity of the product is increased.
High adaptability of raw materials:
can handle a wide range of raw materials, including chemical fertilizers (ammonium chloride, ammonium sulfate, compound fertilizers), pharmaceuticals, chemicals, feeds and so on.
A set of equipment can produce more than 30 kinds of formula products, flexible adjustment of formula.
Energy saving and environmental protection:
No three-waste emissions, only consume electricity, in line with environmental requirements.
Simple process, low investment cost.
Convenient operation and maintenance:
Compact layout, stable and reliable operation, convenient maintenance.
Extrusion pressure can be adjusted by hydraulic pressure, and the operation is flexible.
organic fertilizer granules makingmachine
Fertilizer industry: production of high, medium and low concentration compound fertilizer, including rare earth, potash, ammonium carbonate series compound fertilizer.
Chemical industry: for the granulation of inorganic salt, chlorinated isocyanuric acid, bleaching powder and other materials.
Feed industry: for granulation of feed materials.
Pharmaceutical industry: for capsule filling granules, pharmaceutical intermediates and so on.
Other fields: such as granulation of industrial recycling dust (iron foundry dust, lead, zinc and aluminum dust, etc.).
bio fertilizer machine Product Advantages
Organic fertilizer roller granulator with its high efficiency, stability and flexible performance advantages, become the advantage of many industries particle forming process equipment. Its core working principle through the relative extrusion of double rollers, the powdery material is directly pressed into dense columnar particles, without the need for pre-pelletizing or adding binder, significantly simplifying the production process. The model is characterized by uniform particle density and controllable strength, and the roller spacing and pressure can be precisely adjusted according to the material characteristics to ensure that the finished product particle size meets the stringent standards of 2-10mm. At the same time, its modular design supports quick replacement of roller skins, which is suitable for granulation of fertilizers, chemicals and feedstuffs, and effectively reduces the maintenance cost of the equipment. In terms of environmental protection, the fully enclosed structure and negative pressure dust removal system work together to eliminate dust spillage, in line with modern green production norms. Choosing a roller granulator means choosing the perfect balance of process reliability, cost control and sustainability, providing a solid guarantee for enterprises to realize efficient and clean granular production.
Precautions for the use of pellet mill
Equipment debugging: according to the material characteristics of the rollers need to be adjusted spacing, squeezing pressure and other parameters.
Maintenance: check the wear and tear of the roller skin regularly and replace the wearing parts in time.
Pre-treatment of raw materials: the material should be kept dry and even, to avoid high water content leading to no ball.
Roller extrusion granulator with its high efficiency, energy saving, environmental protection advantages, has become the ideal choice for dry powder material granulation, especially in the field of fertilizer and chemical industry has a wide range of prospects for application, if you are interested in the equipment, please contact us Zhengzhou Fude mechanical equipment, we are a deep plowing organic fertilizer equipment manufacturers, configure a professional technical team, to solve the problem of equipment for you.