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The difference between inclined screen and stacked screw solid-liquid separators
There are significant differences in design and function between inclined screen solid-liquid separators and stacked screw solid-liquid separators, mainly reflected in the following aspects:
Structural differences
- Slant screen solid-liquid separator:
- The structure is relatively simple, mainly composed of inclined screen mesh and driving device.
- Screens are usually made of stainless steel or other corrosion-resistant materials, which can effectively remove solid impurities from liquids.
- It also includes a sieve tray to support the sieve, making it easier for the sieve to self clean.
- Stacked screw solid-liquid separator (also known as a type of spiral solid-liquid separator):
- The structure is relatively complex, consisting of multiple spiral blades stacked together to form multiple spiral channels.
- The core component is the screw conveyor, which performs solid-liquid separation through rotational motion.
- Usually, it also includes parts such as feed inlet, liquid outlet, and slag discharge outlet.
Working principle
- Slant screen solid-liquid separator:
- By utilizing the filtering function of the sieve, solid substances are blocked on the sieve, while liquids enter the underscreen pump through the sieve, achieving solid-liquid separation.
- The spiral auger extracts the dirt from the sieve and cleans it thoroughly through an automatic backwash system.
- Stacked screw solid-liquid separator:
- By rotating the spiral blades, solid particles in the solid-liquid mixture are separated.
- Solid particles move upward under the drive of spiral blades, while liquid flows out through the gaps between the blades, achieving solid-liquid separation.
Separation effect and applicable scenarios
- Slant screen solid-liquid separator:
- Usually suitable for handling liquids containing small amounts of solid impurities.
- The separation effect mainly depends on the pore size and inclination angle of the sieve.
- Mainly used for liquid filtration in industries such as chemical, food, and pharmaceutical.
- Stacked screw solid-liquid separator:
- Suitable for handling liquids containing a large amount of solid impurities or fibers.
- The separation effect is influenced by the design of the spiral blades, rotation speed, and mixture characteristics.
- Mainly used in scenarios such as sewage treatment and sludge dewatering.
operation and maintenance
- Slant screen solid-liquid separator:
- Easy to operate, simply pour the liquid to be processed into the machine and start the driving device to complete the separation.
- Easy maintenance and low cost of screen replacement.
- Stacked screw solid-liquid separator:
- The operation is relatively complex and requires corresponding adjustments based on the characteristics of the mixture to be processed.
- The maintenance cost may be high, but it has a high degree of automation and can operate continuously.