Working principle of double shaft mixer

The working principle of the organic fertilizer dual axis mixer is mainly based on the synchronous rotation of two symmetrical spiral shafts and the clever design of the mixing blades to achieve uniform mixing and blending of organic fertilizers. Here is its detailed working principle:

Basic working principle

• The organic fertilizer double shaft mixer is equipped with two symmetrical spiral shafts inside, which start to rotate synchronously under the drive of an electric motor or other power device.
• Mixing blades are installed on the spiral shaft, and as the shaft rotates, the mixing blades also begin to move in an arc or spiral shape. The design of these blades enables them to effectively push materials in different directions and form a flowing state.
• The material is usually located in the mixing chamber of a double shaft mixer, and as the double shaft and mixing blades rotate and move, the material is rapidly stirred, cut, thrown, and mixed. The stirring blades continuously push the material from the top to the bottom, and flip the material in the bottom upwards, so that the material can be fully mixed and exchanged positions, improving the uniformity of the material.
• In some cases, in order to adjust the humidity or performance of organic fertilizers, an appropriate amount of water or other additives may be added during the mixing process. These additives will be evenly sprayed onto the material through specific water spray devices or other means, while being mixed with the material.

Structural features and auxiliary functions

• Shell and seal:
• The shell of a double axis mixer is usually made of sheet metal and steel, which is manufactured precisely and has good sealing performance, effectively preventing material leakage and dust flying.
• Spiral shaft assembly:
• The spiral shaft assembly is the core component of the mixer, including the spiral shaft, bearing seat, bearing sleeve, mixing blades, etc. The manufacturing process of these components is excellent and closely coordinated, ensuring the stable operation and efficient mixing of the mixer.
• Mixing blade design:
• The design of mixing blades is one of the key factors, and their shape, quantity, arrangement, etc. can all affect the mixing effect. Reasonable blade design can enable materials to form a uniform flow state in the mixing chamber, improving mixing efficiency and uniformity.
• Water addition and humidity control piping (if applicable):
• If it is necessary to add water to adjust the humidity of the material, the mixer is usually equipped with a water addition and humidity adjustment pipe. The piping consists of connecting pipes, joints, and nozzles. The nozzles are arranged above the mixer and arranged axially along the spiral axis, forming a water curtain to facilitate the humidification and mixing of materials.
• Inspection and maintenance:
• Mixers are usually equipped with inspection holes and observation windows, which facilitate operators to carry out maintenance and repair work on the equipment.

Application scenarios

Organic fertilizer double axis mixer is widely used in agriculture, animal husbandry and other fields, used to mix and stir various organic raw materials (such as livestock manure, crop straw, etc.) to make organic fertilizers. Its efficient and reliable mixing solution provides important technical support for the production of organic fertilizers.

Introduction to Fude Machinery Manufacturer

• The production equipment includes: fermentation raking machine, dryer, granulator, crusher, mixer, round throwing machine, organic fertilizer production line, etc. The company will continue to adhere to the business philosophy of “quality first, customer first” and provide higher quality metal equipment solutions for global customers.
• Since its establishment in 2015, Fude Machinery has been committed to providing high-quality and high-performance wood equipment solutions to global customers. With advanced production technology, strict quality control, and continuous innovative research and development capabilities, we have received customer satisfaction praise.